{"id":1899,"date":"2025-06-03T12:39:05","date_gmt":"2025-06-03T10:39:05","guid":{"rendered":"https:\/\/www.cuttingedgeam.com\/automated-welding-system-for-premium-pergola-production\/"},"modified":"2025-09-29T10:49:17","modified_gmt":"2025-09-29T08:49:17","slug":"automated-welding-system-for-premium-pergola-production","status":"publish","type":"post","link":"https:\/\/www.cuttingedgeam.com\/en\/automated-welding-system-for-premium-pergola-production\/","title":{"rendered":"Automated welding system for premium pergola production"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"1899\" class=\"elementor elementor-1899 elementor-1553\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-62378e3 e-flex e-con-boxed e-con e-parent\" data-id=\"62378e3\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;animation&quot;:&quot;none&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2c5be0c9 elementor-widget elementor-widget-heading\" data-id=\"2c5be0c9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Case study<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5a3dd86d animate-header elementor-widget elementor-widget-heading\" data-id=\"5a3dd86d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Automatic welding process for pergolas<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2d4ced37 e-flex e-con-boxed e-con e-parent\" data-id=\"2d4ced37\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-676d49ef e-con-full e-flex e-con e-child\" data-id=\"676d49ef\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-40a3fb65 elementor-widget elementor-widget-image\" data-id=\"40a3fb65\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/06\/1a.jpg\" class=\"attachment-large size-large wp-image-1559\" alt=\"Macchina per la saldatura di pergole in PVC\" srcset=\"https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/06\/1a.jpg 900w, https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/06\/1a-300x225.jpg 300w, https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/06\/1a-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7fd38833 e-con-full e-flex e-con e-child\" data-id=\"7fd38833\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7f1bfde4 elementor-widget elementor-widget-heading\" data-id=\"7f1bfde4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">THE PROJECT<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5ccca64d elementor-widget elementor-widget-text-editor\" data-id=\"5ccca64d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>A leading manufacturer of <strong>high-quality pergola systems<\/strong> in Italy needed to significantly increase its production volumes. Until then, the production of pergola systems had been carried out manually. The company had decided to focus on large and extra-large pergola systems and <strong>was looking for a solution to speed up its traditional manufacturing processes<\/strong>.  <\/p><p>The pergolas marketed by this Italian company were meant to be high-end and <strong>had to be aesthetically pleasing<\/strong>, with <strong>flat and wrinkle free seams<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2f9d2be6 elementor-widget elementor-widget-heading\" data-id=\"2f9d2be6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">THE PROCESS<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5817a81b elementor-widget elementor-widget-text-editor\" data-id=\"5817a81b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Based on our SM-370-HA flatbed welding plotter, we adapted the welding heads so that they could weld the omega profiles and anti-drip-profiles.<\/p><p>A single bridge, with 6 welding heads, moves over the PVC fabric, firmly kept in place on the massive 9 x 17 m work surface by 4 powerful vacuum turbines, and <strong>simultaneously applied up to 6 omega profiles <\/strong><strong>or the anti-drip profiles on the left and right edges of the PVC<\/strong>. The machine installed a rotary cutting tool on the outer welding head to cut the PVC sheet to size during the welding cycle and save the time necessary for this otherwise consuming operation.  <\/p><p>Since the machine was going to be used for high volume production and operated 6 days a week, we designed the <strong>structure <\/strong>to be <strong>extremely sturdy<\/strong>.<\/p><p>Our machine <strong>applies up to 6 profiles simultaneously<\/strong>, while <strong>cutting the fabric to size<\/strong>.<\/p><p>The machine can process either from the (jumbo) roll using the motorized unwinder in front of the machine or it can weld on precut sheets. The spreading of the PVC-coated panels is done automatically, by a heavy-duty grip-and-pull system. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-65e02f0f e-flex e-con-boxed e-con e-parent\" data-id=\"65e02f0f\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-6655d39e e-con-full e-flex e-con e-child\" data-id=\"6655d39e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2f622a92 elementor-widget elementor-widget-heading\" data-id=\"2f622a92\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">See photos and videos<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7861a405 elementor-widget elementor-widget-heading\" data-id=\"7861a405\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">SM-370-HA <\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-30c7ce4d elementor-widget elementor-widget-heading\" data-id=\"30c7ce4d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Flatbed welding machine for the production of Pergolas<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1190f985 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data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1ce882d4 elementor-widget elementor-widget-gallery\" data-id=\"1ce882d4\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;lazyload&quot;:&quot;yes&quot;,&quot;gallery_layout&quot;:&quot;grid&quot;,&quot;columns&quot;:4,&quot;columns_tablet&quot;:2,&quot;columns_mobile&quot;:1,&quot;gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:10,&quot;sizes&quot;:[]},&quot;link_to&quot;:&quot;file&quot;,&quot;aspect_ratio&quot;:&quot;3:2&quot;,&quot;overlay_background&quot;:&quot;yes&quot;,&quot;content_hover_animation&quot;:&quot;fade-in&quot;}\" data-widget_type=\"gallery.default\">\n\t\t\t\t<div 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status-publish has-post-thumbnail hentry function-welding technology-hot-air material-pvc-en industry-tarpaulins application-tarpaulins\" data-elementor-post-type=\"elementor_library\" data-custom-edit-handle=\"1\">\n\t\t\t<div class=\"elementor-element elementor-element-1366fee e-flex e-con-boxed e-con e-parent\" data-id=\"1366fee\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4a71931 elementor-widget elementor-widget-theme-post-featured-image elementor-widget-image\" data-id=\"4a71931\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-featured-image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"628\" src=\"https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/02\/370_cutout-1024x804.png\" class=\"attachment-large size-large wp-image-980\" alt=\"\" srcset=\"https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/02\/370_cutout-1024x804.png 1024w, https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/02\/370_cutout-300x236.png 300w, https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/02\/370_cutout-768x603.png 768w, https:\/\/www.cuttingedgeam.com\/wp-content\/uploads\/2025\/02\/370_cutout.png 1200w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-703a26a elementor-widget elementor-widget-heading\" data-id=\"703a26a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<span class=\"elementor-heading-title elementor-size-default\">SM-370-HA<\/span>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fdec2b9 elementor-widget elementor-widget-heading\" data-id=\"fdec2b9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\"><a href=\"https:\/\/www.cuttingedgeam.com\/en\/machine\/flatbed-multi-tool-welding-machine\/\">Flatbed Multi-Tool Welding Machine<\/a><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-976ef7c elementor-widget elementor-widget-theme-post-excerpt\" data-id=\"976ef7c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-excerpt.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\tA high-efficiency automated welding machine for truck tarpaulins and roofs, with customizable configurations. Enables horizontal, vertical, and diagonal welding, integrating multiple tools and high-speed heads for maximum productivity. \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eae8401 elementor-widget elementor-widget-button\" data-id=\"eae8401\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.cuttingedgeam.com\/en\/machine\/flatbed-multi-tool-welding-machine\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Learn more<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Find out how we helped an Italian customer transition from manual to automated production of high-end pergolas, thanks to our static worktop welding machine. <\/p>\n","protected":false},"author":2,"featured_media":1555,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[126,128],"tags":[196,181,190],"class_list":["post-1899","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-case-history-en","tag-extra-large-pvc-tarpaulins","tag-pergola","tag-sunshading-systems"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - 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